Skip to main content

Tool Design Engineer 

Overview and Background 

SPARC Research was founded in 2018 to advance state-of-the-art rocket and airbreathing technology development, preliminary design, and prototype demonstration using modern Multiphysics modeling tools. With industry leading years of combined experience in rocket propulsion, SPARC’s personnel create relationships with customers that are built on trust. 

Working with established propulsion suppliers, missile prime contractors, and Government laboratories to provide unique design solutions to demanding propulsion requirements, SPARC Research provides unbiased technical analyses and design solutions that our customers can count on. SPARC Research currently has 21 full-time employees, numerous interns and consultants, and is still growing. The SPARC team as a whole represents a combined 500+ years of experience in rocket propulsion and government contracting. 

Keys to company success: 

  • Relationships with customers that are built on trust 
  • Unbiased technical analysis and design solutions a customer can count on 
  • Providing a work life for employees that is enjoyable and rewarding 
  • A transparent management approach that recognizes personal employee contributions 
  • Engagement with educational institutions at all levels  

SPARC Research is in need of a Tool Design Engineer to join our team in Warrenton, VA. Our position requires mechanical design experience with a working knowledge base of rocket motor propulsion design and manufacturing.  

Job Responsibilities  

The Tool Design Engineer will perform design engineering assignments that require the application of engineering principles, theories, and concepts to develop fixtures, lifting devices, and other tooling used to manufacture rocket propulsion components and assemblies.  

Using 3D CAD tools, design tooling, and equipment that will support the creation of detailed drawings used for fabrication/procurement; work as a member of a team with other disciplines to mature designs through component and system analyses and testing and support design reviews; work with manufacturing personnel to develop requirements and tooling needs.  

 

Requirements  

Our position requires a bachelor’s degree in mechanical engineering or an appropriate equivalent discipline, and a minimum of two (2) years of directly related experience, or an equivalent combination of education and experience. 

Additional Requirements: 

  • Engineering background with knowledge and understanding of propulsion systems 
  • General understanding of manufacturing processes (heat treating, welding, brazing, rough and finish machining)  
  • Proficiency in Microsoft Office products (Word, Excel, and PowerPoint)  
  • Satisfy federal government requirements for access to government information, which requires U.S. Citizenship or U.S. Permanent Residency 
  • Mechanical design experience with CAD software tools (SolidWorks, CREO, and/or NX) 

Preferred Qualifications: 

  • Working knowledge of various drafting tools and software including geometry-based modeling 
  • Experience in the design and development of mechanical structures, including structural analysis, practice, and principles  
  • General component and system-level knowledge of solid and liquid propulsion hardware and manufacturing methods 
  • Familiar with 3D Printing/Additive Manufacturing 
  • A working knowledge of GD&T and ASME standards 
  • Active SECRET clearance